Glass Bottle Filling Machine

Canadian Crystalline has conceptualized the most Innovative methods for the growing demand of efficient bottle water packaging and complete line solutions Canadian Crystalline focus is on sustainable production of the RFC and consistency to create solutions for enhancing productivity hygiene and line speed Canadian Crystalline designs are driven towards maximum uptime and reduced cost of production Due to the neck handling system Canadian Crystalline RFC Ability to handle different shapes and lower grammage of bottle is the most important feature for creating line Flexibility This helps in launching new products designs and packaging types in the same line The Canadian Crystalline EVATS  1000  RFC is the most advanced RFC for Small medium and large scale bottling lines Various products from water Juice Yoghurt Milk Beverage alcohol wine sports drink and ice tea can be packaged in this RFC Apart from this carbonated beverages as well as beer can be packaged in it The RFC has variants which can handle hot fill ie products at 400C to 800C as well as cold fill ie products at 20C to 70C Thus the RFC has flexibility in filling products of 0C to 800C

GRAVITY RINSING FILLING CAPPING MONOBLOC FOR SMALL BOTTLES

It is a mechanical gravity filling machine for PETglass bottles designed for cold and hot filling of noncarbonated products

MODELS

    EVATS 1000 GT for cold filled noncarbonated waterbeverage clear juices spirit and wine
    EVATS 1000 GT HF for HOT FILL up to 95 degC and more generally for all noncarbonated beverages that require filling with recirculation

OUTPUT

    Fillers with from 10 to 140 valves
    from 1200 to 50000 bhour on 90 ml to 2 litres with still water spirits wine non carbonated beverage
    from 1200 to 36000 bhour on 90 ml to 2 litres with fruit juice

KEY FEATURES

Central tank with product feeding form the bottom of the rotating manifold
Entirely stainless steel grade 304316 316L draining base
Reliable simple and easily sanitized valve
Reduced changeover downtimes
No bottle no fill no electronics in the machine
PET bottle transfer  neckhandling  with no need for monoblock height adjustment
Possibility of installing a level control system
User friendly touch screen HMI with menubased interface
TRI BLOCK configuration available for an integrated rinsing fillingcapping solution
Controlled contamination cabin micro isolator and cap sterilizing unit available in option in order to enhance hygienic standards
This is a modular project with the same features and advantages for both configurations with the only difference between the GT and GT HF configurations is a simple hotfill kit including
a pneumatic valve within the filling valves for product recirculation
a rotating manifold for product recirculation
An external tank for recovery of the recycled product and pumping back to the pasteurizer

ADVANTAGES

    Centralized level adjustment with only one intervention point
    Universal product deflection without deflector swirl device
    No dynamic gaskets in contact with the product the shutter is sealed by a simple membrane protecting the movement form contamination
    Simple to operate
    Evacuation to the outside of air returning from the bottles to prevent possible contamination
    Automatically engaged dummy bottles as option
    Valves made entirely of AISI 316 stainless steel
    Quick changeover for packages with different diameters

Version HR

Possibility of managing pulp up to 3 mm in diameter and 10 mm in length

Constant and controlled recirculation in bottle regardless of the formats handled

FILLING VALVE

Extremely fast simple and reliable mechanical valve featuring no bottle no fill without any electronic In the HR variant the valve allows filling with products containing large pieces of pulp and fibre Possibility of filling to brim The filling process has been designed to maintain the temperature of the whole circuit valves tanks pipes even in the event of long stops by means of product recirculation both in valve and in bottle

HYGIENE

No dynamic gaskets in contact with the product Small number of static gaskets No wells or dead areas inside in order to prevent possible stagnation of product and increase efficiency of washing cycles The fixed valve with bottle lifting jack allows the use of the microbiologic isolator ISO 7 to protect the filling valve area Sanitation cycle with the use of dummy bottles Fitting and removal of these takes place in an extremely simple and functional way by means of a special bayonet connection to avoid direct contact between operator and valve as an option it is now available the automatic engagement of the dummy bottles Circuit preset for high temperature CIP

HYGIENE

    Reliable simple and easily sanitized valve
    High production output
    Reduced changeover downtimes
    Valves made entirely of AISI 304  316 stainless steel

APPLICATIONS

The main product you can fill are noncarbonated mineral water noncarbonated clear juices noncarbonated juices with pulps and fibers isotonic and sport drinks RTD tea milk and derivatives alcoholic products

MATERIALS

Bottles form 90 ML to 2000 ml in PET or Glass

TYPE

The filler is designed for filling PET bottles but can also be configured to handle glass bottles

ISOBARIC FILLING MONOBLOC

Mechanical level filler for carbonated products in PET bottles was designed adopting advanced technologies It has an innovative design and is equipped with special features for both filling and moving the bottles which guarantee great advantages in terms of performance and operating flexibility The valve is also able to fill noncarbonated products

MODELS

dEVAYS 1000 CP for PET bottles GLASS

OUTPUT

Fillers with from 10 to 160 valves

from 1200 to 33000 bottleshour 200 on 2 litres with CSD 2 to 13 degC

Process STAGES KEY features and advantages

KEY FEATURES

Central tank
Entirely stainless steel grade 304 draining base
Valve with height adjustable moving filling tube to define the level in the bottle
Reliable simple and easily sanitized valve
Reduced changeover downtimes
PET bottle transfer  neckhandling  with no need for monobloc height adjustment
Sincro Bloc configuration available for an integrated blowing fillingcapping solution
Controlled contamination cabin and cap sterilizing unit available in option in order to enhance hygienic standards

ADVANTAGE

    Product deflection without deflector swirling device
    A single filling tube for all the bottle sizes
    Aut omatically engaged dummy bottles
    Manifolded decompression carried out with the filling tube raised
    Quick changeover for packages with different neck and bottle diameters

FILLING VALVES

A mechanical level valve with extremely reliable and sturdy moving filling tube which requires very little maintenance It consists of a limited number of components and has been designed for a complete sanification to avoid every possible area of product stagnation The valve is extremely versatile and allows different containers to be handled without format change parts The only adjustment is the repositioning of the filling tube that takes place simultaneously for all the valves with a centralized control The valve is complete with decompression button and centralized circuit for discharge of the snift This operation takes place with the filling tube lifted and allows initial pressurization of the bottle and final depressurization to be carried out in clean filling tube conditions so avoiding possible turbulence caused by nebulized product put into the bottle Available in option a second circuit for bottle fluxing and preevacuation

HYGIENE

The sanitation phase is very simple and is fully automatic by means of a control on the operator panel the machine prepares itself for the electropneumatic control of all the onoff valves The sanitation cycle is carried out in such a way that the solution laps against all the internal areas of the filler with forced flows Automatic dummy bottles Thanks to the moving filling tube that characterizes the filling valve it was possible to make an engagementdisengagement system with extremely simple and functional electropneumatic control that ensures there is no contact between operator and machine Circuit preset for high temperature CIP The sanitation phase is very simple and is fully automatic by means of a control on the operator panel the machine prepares itself for the

HIGHLIGHTS

    Reliable simple and easily sanitized valve
    Valve with height adjustable moving filling tube to define the level in the bottle
    Automatically engaged dummy bottles
    Foam reduction solutions allow excellent filling performances even at ambient temperature
    Reduced changeover downtimes
    Valves made entirely of AISI 304 316 stainless steel

APPLICATION

The main products that can be processed are carbonated mineral water and CSDs still mineral water clear cold filled juices cold filled isotonic and sport drinks beer

BIGFILL

Volumetric gravity filling monoblock for large size containers Bigfill is electronic rotary volumetric filler for bottling still liquid products in large PET bottles The machine is optimized for moving and filling large formats 3 to 5 litres

MODELS

1 EVATS 1000 BF SP

2 EVATS 1000 BF SPECIAL option

OUTPUT

1 Filler from 4 to 24 valves

2From 600 to 9000 bottleshour on 5 litres with water

KEY FEATURES

    External tank
    Valve with magnetic flow meter for definition of the content in the bottle
    Designed for filling large formats from 3 to 5 litres
    No filling tube
    During filling the bottle is kept in position by a mechanical gripper
    Inside the monoblock the full bottles of over 5 litres are moved by the bottom
    Simple to operate with selection of the various formats directly from the operator panel
    Controlled contamination cabin and cap sterilizing unit available in option in order to enhance hygienic standards
    It can be produced with microbiological isolators thereby minimizing the filling environment around the container

ADVANTAGES

    Extremely clean filling no contact between valve and bottle
    High filling speed
    High content precision
    The air in the bottle does not come into contact with the product feeding circuit
    Automatically engaged dummy bottles
    All parts in contact with the product are made of AISI 304 316 316L steel
    Simplified access for maintenance of the motor and the manifold l
    Latest generation of electronicpneumatic components managed by an industrial PC

FILLING VALVE

HYGIENE

Extreme sanitizability is one of the most important elements of this valve characterized by a limited number of components and of moving parts The sanitation phase is very simple and is managed fully automatically through a control on the communication keyboard the cycle is carried out in such a way that the solution laps against all the internal areas of the filler with forced flows The fixed valve with bottle lifting jack allows the use of the microbiologic isolator ISO 7 to protect the filling valve area Thanks to the configuration of the filling valve the filler features an automatic engagementdisengagement system with extremely simple and functional electropneumatic control which ensures there is no contact between operator and machine Circuit preset for CIP and SIP up to 100 degC

APPLICATIONS

The main product you can fill are noncarbonated mineral water noncarbonated clear juices noncarbonated juices with pulps and fibers isotonic and sport drinks RTD tea milk and derivatives alcoholic products

HIGHLIGHTS

    No contact between valve and bottle
    High flow performance and filling speed modulation to optimize the large size filling process
    High bottled product precision
    Extremely clean and simple filling valve
    Automatically engaged dummy bottles
    Valves made entirely of AISI 316 stainless steel

MATERIALS

Bottles form 90 ML to 2000 ml in PET or Glass

TYPE

The filler is designed for filling PET bottles but can also be configured to handle glass bottles

ACCUFILTRONICS

Modular range of electronic volumetric filling monoblocs A new extremely innovative and flexible platform which takes the standard Canadian Crystalline technologies to the highest level currently available on the market By taking advantage of the modular nature of all the elements of the platform and choosing the most suitable filling valve it is possible to create bespoke solutions for a wide range of bottling needs In particular the possibility of being able to fill several products on the same production line was one of our main aims when designing the ACCUFILTRONICS platformAt the same time we developed new EVF filling valves created to be perfectly integrated and interchangeable as part of this new platform The range can be equipped with various different feeding solutions

    from mixercarbonator
    from pasteurizer
    from external tank
    from central tank on board

MODELS

GRAVITY ACCUFILTRONICS VMGTNC

GRAVITY ACCUFILTRONICS VMGTHFNC

ISOBARIC ACCUFILTRONICSVM CPHF C

GRAVITY ACCUFILTRONICS VMGTWFNC

OUTPUT

Filler from 10 to 180 valves

the output depends on the valve configuration and the product to fill

KEY FEATURES

    External or central tank in case of pulpy products
    Valve with magnetic flow meter for product dosing in each bottle
    Entirely stainless steel grade 304 draining base
    No vent tube
    Reduced changeover downtimes
    Simple to operate and great flexibility with selection of the various productsformats directly from the operator panel
    PET bottle transfer  neckhandling  with no need for monoblock height adjustment
    Sincro Bloc configuration available for an integrated blowing fillingcapping solution
    Controlled contamination cabin and cap sterilizing unit available in option in order to enhance hygienic standards
    Extremely clean valves are ideal for the configuration of monobloc for cold filling of sensitive products without preservatives in Ultra Clean conditions
    All the configurations can be produced with microbiological isolators thereby minimizing the filling environment around the container

ADVANTAGES

Product deflection without deflector swirl device for version with contact between bottle and valve
Accurate volumetric dosing no changeover
Filling speed adjustment to handle foaming products
Automatically engaged dummy bottles
Bottle snifting into a separate collector
The air in the bottle does not come into contact with the product feeding circuit
All parts in contact with the product are made of AISI 316L stainless steel opt
Quick changeover for bottles and necks with different diameters
Dry pressurization
Simplified access for maintenance of the motor and the manifold
Latest generation of electronicpneumatic components managed by an industrial PC

FILLING VALVESGRAVITY ACCUFILTRONICS VMGTNC

Is an electronic volumetric gravity filler for PET bottles equipped with an extremely simple clean and fast filling valve with no contact between valve and bottle with a membrane valve to control the double filling speed This solution guarantees high flow performance Ideal for water milk homogenized juices and clear products The machine can be configured with mass flow meters for filling of low conductivity products  such as edible oil or deminaralised water

Output

Filler from 5 to 180 valves

from 1000 to 60000 bhour based on 190 ML TO 2 litres with water ambient temp

FILLING VALVESGRAVITY ACCUFILTRONICS VMGTHFNC

Is an electronic volumetric gravity filler for PET bottles equipped with no contact double speed shuttered filling valves Designed for HF applications in Ultra Clean configurations The valvecleaning characteristics and the configuration of the monoblock make it particularly suitable for hot and cold filling of sensitive products such as premium fruit juices with pulps nonhomogenized The configuration for the valve makes it suitable for products with pulps and fibres even with big dimension ones

Output

Filler from 10 to 180 valves

from 1000 to 60000 bhour based on200 ML TO 2 litres with water ambient tempHOT FILL LIQUIDS 95 DEG C

ISOBARIC ACCUFILTRONICSVM CPHF C

Is an electronic volumetric isobaric filler for bottling carbonated and noncarbonated beverages in PET bottles This is the most comprehensive configuration equipped with an extremely flexible multiproduct contact valve the same production line can deal with still carbonated and hot fill products The filling speed can be adjusted according to the product being processed The configuration of the valve makes it suitable for processing products containing pulp and fibre also with big dimension pulps

Output

Filler from 5 to 180 valves

from 1000 to 36000 bhour based on 200ML TO 2 litres with CSD 2 to 13 degCHOT FILL LIQUIDS 95 DEG C

FILLING VALVESGRAVITY ACCUFILTRONICS VMGTWFNC

It is a weight filler with a very simple clean and fast filling valve with no contact between valve and bottle It is a 3 positions diaphragm valve with double filling speed This solution guarantee high flow performances combined with an extremely accurate and precise product dosing Product dosing by means of a load cell Weight filling technology is the most reliable and precise system for filling bottles with highvalue products such as edible oil milk premium clear juices home and personal care products

Output

Fillers with from 20 to 96 valves

from 6000 to 36000 bottleshour on 15 litres with edible oil

FILLING VALVESGRAVITY ACCUFILTRONICS VMGTHFC

Is an electronic volumetric gravity filler for PET bottles equipped with a shuttered filling valve with contact between the valve and the bottle and double speed filling this is an extremely versatile valve for hot and cold filling of both smooth and pulpy beverages also with big dimension pulps This solution guarantees an optimization of the filling cycle and of the brimful filling

Output

Filler from 50 to 180 valves

from 10000 to 42000 bhour based on 15 litres with fruit juice 85 degC

HYGIENE

The sanitation phase is very simple and is fully automatic and controlled by the filler supervision the machine prepares itself for the electropneumatic control of all the onoff valves The sanitation cycle is carried out in such a way that all the product path is completely cleaned both in equicurrent and countercurrent Automatic dummy bottles Thanks to the configuration of the filling valve the filler features an automatic engagementdisengagement system with extremely simple and functional electropneumatic control which ensures there is no contact between operator and machine Circuit preset for CIP and SIP up to 100deg

SF FILL

Fillers in the ISOBARIC ACCUFILTRONICSVM CPHF C range for carbonated products are designed to be configured in SF fill version this means that the carbonating or mixing unit tank will be used as a buffer tank for the filler which no longer has the product tank on board A pump sends the product to a ringshaped manifold in order to ensure that the product is fed into the filling valve correctly

Main Advantages Of This Innovative Solution Are

    Reduction in product loss  100 litre for flavor change
    The integration of the mixing and filling units produces a final product that is of higher quality and more stable resulting in an improved filling process
    Reduction of product changeover downtime target  15 min with water rinsing
    Lower electrical power consumption thanks to the light weight design
    Lower consumption of carbon dioxide 10
    Better performances at the filler start up able to increase the total Sincro efficiency

HIGHLIGHTS

    Great flexibility multi product valves allow to handle on the same line still and carbonated and hot filled products with or without pulps
    High precision of bottled product
    Optimized solutions to handle latest generation of ultralight bottles
    Automatically engaged dummy bottles
    SF FILL configuration available
    Reduced changeover downtimes
    Valves made entirely of AISI 304 316 stainless steel
    Filling technology suitable for sensitive products ie CSD without preservatives at 2 to 18 degC

APPLICATION

The main products that can be processed are carbonated soft drinks with or without pulps Carbonated mineral water noncarbonated mineral water clear and pulpy juices also with big dimension pulps isotonic and sport drink Sensitive products fresh or microfiltered ESL milk drinking yoghurt etc beer alcoholic beverages edible oil home and personal care products

Contact Less Filling

Canadian Crystalline volumetric contact less filling ensures the most hygienic fill and its magnetic flow meter ensures accurate consistent fill volume in aseptic models These valves are designed and built both for ambient 0 0 temperature product fill as well as hot fill of 40 C to 90 C The hot fill is mostly for milk juices ice tea and energy drinks The ambient fill is for water and beverage